Aircraft Hangar Flooring
Dayton International Airport Hangar Renovation
- Industries: Aviation
- Services: Industrial Epoxy Flooring
Industrial Flooring for Aviation Facilities
When a hangar at Dayton International Airport required a flooring upgrade ahead of the Dayton International Air Show, the timeline was non-negotiable. The 15,000-square-foot aircraft hangar would serve as a staging area for the Blue Angels, making appearance, durability, and project execution critical to the facility’s success.
The existing epoxy flooring system was more than 15 years old and had reached the end of its service life. To ensure the hangar was ready for one of the region’s most visible aviation events, the facility required complete flooring restoration and a more robust coating system capable of supporting aviation operations for years to come.
The Challenge
After more than a decade of service, the existing epoxy floor coating showed significant wear and deterioration. The aging system no longer reflected the professional image expected of a premier aviation facility preparing to host one of the nation’s most recognized flight demonstration teams.
Beyond aesthetics, the facility needed a flooring solution that could withstand the demands of aircraft traffic, maintenance activities, rolling equipment, and the increased attention that comes with hosting a major public aviation event.
Project Requirements
The new flooring system needed to:
- Be completed before the Dayton International Air Show deadline.
- Provide a clean, professional appearance for visiting pilots, crews, and guests.
- Withstand aircraft traffic and aviation maintenance operations.
- Deliver long-term durability and abrasion resistance.
- Include clearly defined pedestrian walkways for safety and organization.
- Create a cohesive appearance across both floor surfaces and metal grating systems.
Hardig's Approach
Hardig Industrial Services developed a comprehensive flooring restoration plan that addressed both the aging coating system and the facility’s aesthetic goals ahead of the air show.
Existing Coating Removal
The project began with the removal of the existing 15-year-old epoxy flooring system. Surface preparation was performed to create the proper substrate profile required for long-term adhesion and performance of the new coating system.
High-Build Industrial Flooring System
Once preparation was complete, Hardig installed a higher-build, more robust flooring system utilizing Florock materials. The upgraded system was designed to provide enhanced durability, improved wear resistance, and a longer service life compared to the original coating.
Custom Blue Urethane Walkways
To improve facility organization and visual appeal, custom blue urethane walkways were incorporated throughout the hangar. The walkways were carefully detailed with matching caulking to create clean transitions and a professional finished appearance.
Coordinated Metal Grate Restoration
As part of the renovation, the existing metal grates throughout the facility were sandblasted and recoated to match the new flooring system. This additional scope ensured a consistent, high-end appearance throughout the entire hangar.
The completed system measured approximately ten times the thickness of the original coating, permanently concealing all substrate damage beneath a seamless, monolithic surface.
The Results
The completed flooring renovation transformed the 15,000-square-foot hangar and successfully prepared the facility for one of the most important aviation events in the region.
- The aging 15-year-old epoxy floor was replaced with a more durable, high-build flooring system.
- Custom blue walkways improved organization, safety, and visual appeal.
- Sandblasted and refinished metal grates created a cohesive facility-wide appearance.
- The facility now benefits from a more robust flooring system designed for long-term aviation service.
Project Specifications
- Industry: Aviation
- Location: Dayton International Airport, Dayton, Ohio
- Facility Type: Aircraft Hangar
- Total Square Footage: 15,000 SF
- Project Scope: Existing epoxy flooring removal and replacement
- Solution Provided: High-Build Industrial Flooring System
- Materials Used: Florock Flooring Systems
- Additional Features: Custom blue urethane walkways, matching caulk detailing, sandblasted and refinished metal grates
Ready to Upgrade Your Aviation Facility Flooring?
Whether you’re renovating an aging aircraft hangar, upgrading an FBO facility, or preparing for a major aviation event, Hardig Industrial Services delivers flooring systems engineered for the demands of aviation environments.
From surface preparation and coating removal to high-performance resinous flooring systems, our team helps aviation facilities improve durability, safety, and appearance while minimizing operational disruption.